Effects and advantages of the SkyTeam textile carding introduce you after the transformation which labor-intensive enterprises with tensions, rising wages and other factors, technological transformation of enterprises, so as to reduce labor, reduce electricity consumption trend It is imperative. Nowadays, with the large-scale promotion and application of carding technology, use of existing carding equipment, cancel roll equipment, the installation of fan and automatic transmission cotton for cotton, the use of pipeline connection and electrical control to achieve continuous feed Cotton and the entire line of automated operation, forming a simple carding production line, made a high-yield, high efficiency, high quality with good results. The transformation of the following circumstances described below: 1 carding transformation of traditional thinking in carding carding equipment modification process is simple, follow the "only reduce labor, save energy, and improve the productivity, quality" principle, while optimizing FA224 carding original design. Specific ideas are as follows: (1) replace the original frequency or the display panel to communicate and consult with the original manufacturer, must be sent before its replacement, now without going through the factory, can be replaced at any time. (2) the original design manufacturers unreasonable procedures were optimized. First, the original carding barrel length does not fall back upon reaching the parking, replaced after reaching the fixed length off the barrel now though, it turned slow, and other gear after car speeding down the barrel can be cleared. This reduces the quality requirements of the Tenders, while reducing breakage and back to spend, but also saves hooking time and improve efficiency; Second, when the vacuum suction table to work, the entire card all off car , the equivalent of stop work, and there is the moment of inertia cylinder, cover the emergence of flower lights wound cover cleaning roller, cleaning roller that redrives cause damage, fire and other serious consequences occur, and we will change it to negative pressure gauge works only stop after stop to Astoria and cotton, so the normal operation of the cylinder and the rear cleaning roller is also still running, although negative pressure switch works, but did not stop as long as the dust, it is still negative, spend the same cover be sucked, pipes and cleaning roll around will not spend, the probability of fire is greatly reduced. <3) Since the FA224 from rolls into carding, carding require continuous supply of cotton, and the more stable, the higher the quality of sliver, of the weight the more stable. We have improved the FA106 cotton box of cotton volume control, namely control FA106 into cotton makes cotton storage capacity is always in a stable full warehouse of state, so controlling the feed roll speed of order to control the amount of cotton, so cotton output of cotton in the pipeline in controlled state, that the amount of cotton in the pipeline stable, pressure stable. (4) with a T-shaped dispenser, the card 16 is divided into two rows from the middle for cotton. Because manufacturers of T-shaped dispenser with a two-piece valve to control, the effect is not ideal, easily wounded in action at the throttle, and viscose easy adhesion, and later, we arc to a control by controlling the amount of cotton in the pipeline installation , both stable and reliable, not easily wounded in action. Such cotton inside the tubes to be stable, quantitative, consistent with two lines. 2 transformation transformation program implementation 2.1 original equipment for the FA002A carding disc Bale, A035B mixed opener, FA022-6 long positions blender, FAlO6B opener, FA046A vibrating hopper, FA141A lapper , FA224 card and so on. Now according to the spinning of raw materials and production enterprise breed characteristics, vibration hopper removed FA046A, FA141A lapper, cotton fan installed lose, lose cotton piping and CF-94. Automatic for the hopper, so as to form a set of simple carding production line. Process transformation process compared to the previous 2.2 before and after transformation: Disc Bale (FA002A) - Mixed opener (A035B) an opener (FA106B) a vibrating hopper (FA046A) ~ lapper (FA141A )} (lap feeding) card (FA224> After the transformation process: Disc Bale (FA002A) -> Mixed opener (A035B) ~ long positions blender (FA022-6) ~ opener machine (FA206B) ~ lose cotton fan - Automatic for the hopper (CF-940) ~ Card (FA224) Advantages of transformation after 2.3 2. 3.1 by means of a transmission structure advantages cotton fan, lose cotton piping, automatic for cotton box, the original organic connection carding two steps to form a continuous, automation, information technology production lines. Z. 3. Z process advantages canceled rolls, without storage volumes, reduced equipment footprint, canceled doffing, storage volumes, transport volume, carding roll changing, lap top human action, avoids the squeeze and glue cotton layer is unwound on the card at the time picker rolls, as well as roll changing unevenness caused when the lap, avoiding repetitive processing lap fiber damage caused by impurities division, will help improve the quality of carding semifabricate coupled with carding rely on electronic control technology, hybrid loop control Self-leveling system, thus greatly improving the uniformity of the output sliver of 2.3.3 energy-saving advantages due to the elimination of vibration hopper and roll machine, reducing the installed capacity of 36. 5 kW, while reducing maintenance costs and downtime, play the effect of saving electricity, reducing power consumption significantly; savings cotton, reducing rewind about 3% rate increase is made to cancel the cleaning cotton Tenders transport volume work, saving labor, labor can be reduced to 70%; due to carding United are in the pipeline from the Qing flowers carding sealed connection, so that dust can not fine miscellaneous circulated outside the machine, reducing the dust content of the workshop, the workshop dust content lower than conventional processes lap 6 2. 5 0 o, workshop dust content can reached 1. 1 mg / m 'o 2. 3. 4 carding about the economic advantages of the new home to invest 400 million, while the simple carding transformation only invest about 1.12 million yuan (<1 set of clean cotton with 16 with self-leveling device card), can greatly save investment. The new set carding production from procurement to installation and commissioning, needs for at least three months or more, we need to work 442 hours, while the transformation is only 20 days only Workers need 32 hours, at least 70 days can shorten the time, at least 410 workers can save on labor, saving labor costs 63,960 yuan, according to preliminary estimates, the implementation of the transformation of a simple carding a year to recover the investment. 3 transformation effect according to Structure and actual needs FA224 carding equipment, side by side again while improving sound, repeatedly discussed, and finally the successful completion of the 1 with 16 simple carding transformation. After a long production run time shows that this clear comb associated equipment reached a stable yarn quality, increased production and employment reduction, reducing the consumption of good results. due to less investment and quick, especially suitable for cotton mill plant revamp project, in line with the industry to promote energy conservation and elimination of outdated job requirements . Specific circumstances as follows: 3.1 to improve due to the reconstruction process in gauze in the use of advanced equipment and a continuous feed of cotton Autoleveller, which effectively ensure the sliver weight unevenness. Cancellation of the doffing, transportation volume-changing ride knot top human action, avoiding quality fluctuations caused by human factors, yarn CVm, it has also been reduced. Since the card to accelerate the speed, Sliver webs neps slightly increased, but the yarn neps did not change significantly. Simple carding production increased 3.2 make clear to the cotton flower in the ongoing case more fully opener, and promote the overall operating rate increased significantly, carding output speed increased from 65 m / min, up to 90 m / min, making it yield increase of 3,000, compared with the original equipment, each set of equipment annual electricity savings of about 26 million. 3.3 before reduce labor reform, class Qing Hua, carding employment 2.5 people, three shifts a total of 7.5 people; transformation, only 0.73 people per shift, three shifts of only 2.2 people, reduce employment 7000 Thus, the annual labor cost savings of about 160,000. 3.4 4.1 3. saving capacity reduction due to clear after the transformation took part canceled vibration hopper, lapper and dust filter machine, reducing the 36. 5 kW of installed capacity; however, an increase of 16 automatic for cotton box, installed power increased 18. 32 kW, reducing overall installed power 18. 18 kW, it is possible to save electricity costs each year about 125,000 yuan. 3. 4.2 made rate, carding rewinding time by avoiding blocking layer of cotton and cotton waste layer head and tail lap caused when changing volume, reduce the rate of rewind 300, made of the rate of increase of 300 ; the transformation of the failure rate after carding Qing Hua part of a substantial decline in operating efficiency has been improved. So that a comprehensive cost savings of about $ 50,000. 3.5 reduce maintenance costs after carding transformation, in addition to flower-system is the most prone to failure, the most difficult adjustment, most of the bad parts lapper, so that the corresponding reduction in maintenance workload, maintenance costs and downtime. Reduced maintenance costs (manpower and equipment machine, material, material consumption) amounted to 70,000 yuan. 4 Conclusion carding use of existing equipment, cancel roll equipment, the installation of wind turbine output of cotton, cotton piping and automatic transmission for cotton, transformed into simple Carding production lines is feasible. It simplifies the traditional opening and cleaning cotton carding process route, reduce the equipment footprint, the use of pipeline joints and electrical control, to achieve a continuous feed of cotton and the entire line of automated operation. Because after the continuous transformation of the use of advanced equipment and Feeding Autoleveller, which really effectively ensure the quality of sliver, carded yields 3000, reducing capacity 3500, carding employment reduced by 70%, the effect is obvious. 

keywords: Carding transformation, carding hand, second-hand textile equipment,